Chemical Process Manufacturing Engineer

Position Summary:

The Manufacturing Engineer position is responsible for engineering activities to develop processes, define controls, and implementing effective variability reduction efforts in manufacturing areas.

Essential Functions:

• This role will have responsibility for the caustic leaching and acid etching processes used for core removal and grain structure inspection of investment-cast turbine airfoil components.
• Develop manufacturing processes, establish control measures, and implement effective variability and cost reduction strategies.
• Collaborate with cross-functional teams to ensure timely and effective execution of preventative maintenance on critical equipment.
• Implement automated solutions to enhance operator safety, reduce process variation, and improve overall process reliability.
• Perform daily audits to ensure adherence to established procedures on the manufacturing floor.
• Update and revise area procedures to improve clarity and minimize process variation.
• Analyze data to identify root causes and eliminate process excursions.
• Conduct engineering trials to assess improvements in processes, tools, and equipment.
• Participate in cost reduction, continuous improvement, and new part introduction (NPI) initiatives as needed.
• Drive process improvements to reduce scrap and rework rates.
• Collaborate with all levels of manufacturing, management, suppliers, and customers.
• Provide hands-on, floor-level support for investigations and problem-solving.
• Perform other duties as assigned.

Required Skills:

• Proven analytical, problem-solving, and process improvement abilities.
• Demonstrated success in developing and executing action plans that deliver measurable results.
• Working knowledge of Zero-Defect methodologies, including PFMEA, Control Plans, and process control.
• Strong ability to manage multiple tasks and priorities while adapting to changing situations.
• Capable of performing effectively under high-pressure conditions and tight deadlines.
• Excellent written, verbal, and organizational communication skills.
• Strong interpersonal and leadership capabilities.

Desired Skills:

• Highly organized and self-motivated, with the ability to work independently and effectively in collaborative team environments.
• Demonstrated ability to lead programs and projects successfully.
• Six Sigma Green Belt or Black Belt certification preferred.
• Familiar with Minitab, JMP, or other statistical analysis software.
• Proven experience in advanced manufacturing environments.

Experience & Education:

• Bachelor’s degree in chemical or materials engineering, or other related engineering discipline.
• Hands-on experience in the airfoil investment casting industry a plus.